Changeset - 68a022485d9b
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Ethan Zonca - 10 years ago 2014-09-03 21:04:19
ez@ethanzonca.com
Implement windup guard
1 file changed with 7 insertions and 6 deletions:
main.c
7
6
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main.c
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@@ -101,154 +101,155 @@ int main(void)
 
int16_t temp = 0;
 
uint8_t temp_frac = 0;
 
 
void update_temp() {
 
    // Assert CS
 
    GPIO_ResetBits(MAX_CS);
 
    delay(1);
 
 
    // This may not clock at all... might need to send 16 bits first
 
    SPI_I2S_SendData(SPI2, 0xAAAA); // send dummy data
 
    //SPI_I2S_SendData(SPI2, 0xAA); // send dummy data
 
    uint16_t temp_pre = SPI_I2S_ReceiveData(SPI2);
 
 
    if(temp_pre & 0b0000000000000010) {
 
        ssd1306_DrawString("Fatal Error", 2, 35);
 
    }
 
    else if(temp_pre & 0b0000000000000001) {
 
        ssd1306_DrawString("Error: No TC", 2, 40);
 
        temp = 0;
 
        temp_frac = 0;
 
    }
 
    else 
 
    {
 
        uint8_t sign = temp >> 15;// top bit is sign
 
 
        temp_pre = temp_pre >> 2; // Drop 2 lowest bits
 
        temp_frac = temp_pre & 0b11; // get fractional part
 
        temp_frac *= 25; // each bit is .25 a degree, up to fixed point
 
        temp_pre = temp_pre >> 2; // Drop 2 fractional bits 
 
 
        if(sign) {
 
            temp = -temp_pre;
 
        }
 
        else {
 
            temp = temp_pre;
 
        }
 
    }
 
 
    // Deassert CS
 
    delay(1);
 
    GPIO_SetBits(MAX_CS);
 
}
 
 
 
// PID implementation
 
int16_t last_pid_temp = 0;
 
uint8_t last_pid_temp_frac = 0;
 
int16_t i_state = 0;
 
 
#define WINDUP_GUARD_GAIN 100
 
uint16_t windup_guard = WINDUP_GUARD_GAIN;
 
 
int16_t update_pid(uint16_t k_p, uint16_t k_i, uint16_t k_d, int16_t temp, uint8_t temp_frac, int16_t setpoint) 
 
{
 
  // Calculate instantaneous error
 
  int16_t error = (int16_t)setpoint - (int16_t)temp; // TODO: Use fixed point fraction
 
 
  // Proportional component
 
  int16_t p_term = k_p * error;
 
 
  // Error accumulator (integrator)
 
  i_state += error;
 
 
  // to prevent the iTerm getting huge despite lots of 
 
  //  error, we use a "windup guard" 
 
  // (this happens when the machine is first turned on and
 
  // it cant help be cold despite its best efforts)
 
  // not necessary, but this makes windup guard values 
 
  // relative to the current iGain
 
  int16_t windup_guard = WINDUP_GUARD_GAIN / k_i;  
 
  int16_t windup_guard_res = WINDUP_GUARD_GAIN / k_i;  
 
 
  // Calculate integral term with windup guard 
 
  if (i_state > windup_guard) 
 
    i_state = windup_guard;
 
  else if (i_state < -windup_guard) 
 
    i_state = -windup_guard;
 
  if (i_state > windup_guard_res) 
 
    i_state = windup_guard_res;
 
  else if (i_state < -windup_guard_res) 
 
    i_state = -windup_guard_res;
 
  int16_t i_term = k_i * i_state;
 
 
  // Calculate differential term (slope since last iteration)
 
  int16_t d_term = (k_d * (temp - last_pid_temp));
 
 
  // Save temperature for next iteration
 
  last_pid_temp = temp;
 
  last_pid_temp_frac = temp_frac;
 
 
  int16_t result = p_term + i_term - d_term;
 
 
  // Put out tenths of percent, 0-1000. 
 
  if(result > 1000)
 
    result = 1000;
 
  else if(result < -1000)
 
    result = -1000;
 
 
  // Return feedback
 
  return result;
 
}
 
 
 
 
 
uint32_t ticks = 0;
 
uint32_t last_ssr_on = 0;
 
uint32_t last_led = 0;
 
int32_t setpoint = 0;
 
uint16_t k_p = 1;
 
uint16_t k_i = 1;
 
uint16_t k_d = 1;
 
uint16_t windup_guard = 1;
 
int16_t ssr_output = 0; // Duty cycle of ssr, 0 to SSR_PERIOD 
 
uint8_t pid_enabled = 0;
 
 
// Process things
 
void process()
 
{
 
    update_temp(); // Read MAX31855
 
 
    // TODO: Add calibration offset (linear)
 
 
    if(ticks - last_led > 400) 
 
    {
 
        GPIO_ToggleBits(LED_POWER);
 
        last_led = ticks;
 
    }
 
 
    // Every 200ms, set the SSR on unless output is 0
 
    if((ticks - last_ssr_on > SSR_PERIOD))
 
    {
 
        if(pid_enabled) 
 
        {
 
            // Get ssr output for next time
 
            int16_t power_percent = update_pid(k_p, k_i, k_d, temp, temp_frac, setpoint);
 
            //power-percent is 0-1000
 
            ssr_output = power_percent; //(((uint32_t)SSR_PERIOD * (uint32_t)10 * (uint32_t)100) * power_percent) / (uint32_t)1000000;
 
        }
 
        else 
 
        {
 
            ssr_output = 0;
 
        }
 
 
        // Only support heating (ssr_output > 0) right now
 
        if(ssr_output > 0) {
 
 
            char tempstr[6];
 
            itoa(ssr_output, tempstr);
 
            ssd1306_DrawString("#=", 2, 45);
 
            ssd1306_DrawString("    ", 2, 57);
 
            ssd1306_DrawString(tempstr, 2, 57);
 
 
            GPIO_SetBits(LED_STAT);
 
            last_ssr_on = ticks;
 
        }
 
    }
 
    
 
    // Kill SSR after elapsed period less than SSR_PERIOD 
 
    if(ticks - last_ssr_on > ssr_output)
 
    {
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