Changeset - e9e09e0dbae7
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Ethan Zonca - 10 years ago 2014-09-11 22:22:54
ez@ethanzonca.com
Add actual SSR output support
2 files changed with 4 insertions and 0 deletions:
0 comments (0 inline, 0 general)
config.h
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#ifndef CONFIG_H
 
#define CONFIG_H
 

	
 

	
 
#define SSR_PERIOD 200
 

	
 
#define LED_POWER GPIOB,GPIO_Pin_9
 
#define LED_STAT  GPIOA,GPIO_Pin_15
 

	
 
#define MAX_CS GPIOB,GPIO_Pin_12
 

	
 
#define SW_BTN  GPIOB, GPIO_Pin_3
 
#define SW_UP   GPIOB, GPIO_Pin_4
 
#define SW_DOWN GPIOB, GPIO_Pin_6
 
#define SW_LEFT GPIOB, GPIO_Pin_5
 
#define SW_RIGHT GPIOB, GPIO_Pin_7
 

	
 
#define SSR_PIN GPIOC, GPIO_Pin_13
 

	
 

	
 
#endif
main.c
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@@ -71,392 +71,394 @@ int main(void)
 
    // Init GPIO
 
    init_gpio();
 
 
    // Init USB
 
    //Set_USBClock();
 
    //USB_Interrupts_Config();
 
    //USB_Init();
 
 
    // Turn on power LED
 
    GPIO_SetBits(LED_POWER);
 
 
    // TODO: Awesome pwm of power LED (TIM4_CH4 or TIM11_CH1)
 
 
    // Configure 1ms SysTick (change if more temporal resolution needed) 
 
    RCC_ClocksTypeDef RCC_Clocks;
 
    RCC_GetClocksFreq(&RCC_Clocks);
 
    SysTick_Config(RCC_Clocks.HCLK_Frequency / 1000);
 
 
    // Init SPI busses
 
    init_spi();
 
 
    // Init OLED over SPI
 
    ssd1306_Init();
 
    ssd1306_clearscreen();
 
 
    // Startup screen 
 
    ssd1306_DrawString("therm v0.1", 1, 40);
 
    ssd1306_DrawString("protofusion.org/therm", 3, 0);
 
    delay(1500);
 
    ssd1306_clearscreen();
 
    
 
    restore_settings();
 
    if(boottobrew)
 
      state = STATE_PREHEAT_BREW; // Go to brew instead of idle if configured thusly
 
 
    GPIO_ResetBits(LED_STAT);
 
 
    // Main loop
 
    while(1)
 
    {
 
        // Process sensor inputs
 
        process();
 
 
        // Run state machine
 
        machine(); 
 
    }
 
}
 
 
// Read temperature and update global temp vars
 
int16_t temp = 0;
 
uint8_t temp_frac = 0;
 
 
void update_temp() {
 
    // Assert CS
 
    GPIO_ResetBits(MAX_CS);
 
    delay(1);
 
 
    // This may not clock at all... might need to send 16 bits first
 
    SPI_I2S_SendData(SPI2, 0xAAAA); // send dummy data
 
    //SPI_I2S_SendData(SPI2, 0xAA); // send dummy data
 
    uint16_t temp_pre = SPI_I2S_ReceiveData(SPI2);
 
 
    if(temp_pre & 0b0000000000000010) {
 
        ssd1306_DrawString("Fatal Error", 2, 35);
 
    }
 
    else if(temp_pre & 0b0000000000000001) {
 
        ssd1306_DrawString("Error: No TC", 2, 40);
 
        temp = 0;
 
        temp_frac = 0;
 
    }
 
    else 
 
    {
 
        uint8_t sign = temp >> 15;// top bit is sign
 
 
        temp_pre = temp_pre >> 2; // Drop 2 lowest bits
 
        temp_frac = temp_pre & 0b11; // get fractional part
 
        temp_frac *= 25; // each bit is .25 a degree, up to fixed point
 
        temp_pre = temp_pre >> 2; // Drop 2 fractional bits 
 
 
        if(sign) {
 
            temp = -temp_pre;
 
        }
 
        else {
 
            temp = temp_pre;
 
        }
 
    }
 
 
    // Deassert CS
 
    delay(1);
 
    GPIO_SetBits(MAX_CS);
 
}
 
 
 
// PID implementation
 
int16_t last_pid_temp = 0;
 
uint8_t last_pid_temp_frac = 0;
 
int16_t i_state = 0;
 
 
 
int16_t update_pid(uint16_t k_p, uint16_t k_i, uint16_t k_d, int16_t temp, uint8_t temp_frac, int16_t setpoint) 
 
{
 
  // Calculate instantaneous error
 
  int16_t error = (int16_t)setpoint - (int16_t)temp; // TODO: Use fixed point fraction
 
 
  // Proportional component
 
  int16_t p_term = k_p * error;
 
 
  // Error accumulator (integrator)
 
  i_state += error;
 
 
  // to prevent the iTerm getting huge despite lots of 
 
  //  error, we use a "windup guard" 
 
  // (this happens when the machine is first turned on and
 
  // it cant help be cold despite its best efforts)
 
  // not necessary, but this makes windup guard values 
 
  // relative to the current iGain
 
  int16_t windup_guard_res = WINDUP_GUARD_GAIN / k_i;  
 
 
  // Calculate integral term with windup guard 
 
  if (i_state > windup_guard_res) 
 
    i_state = windup_guard_res;
 
  else if (i_state < -windup_guard_res) 
 
    i_state = -windup_guard_res;
 
  int16_t i_term = k_i * i_state;
 
 
  // Calculate differential term (slope since last iteration)
 
  int16_t d_term = (k_d * (temp - last_pid_temp));
 
 
  // Save temperature for next iteration
 
  last_pid_temp = temp;
 
  last_pid_temp_frac = temp_frac;
 
 
  int16_t result = p_term + i_term - d_term;
 
 
  // Put out tenths of percent, 0-1000. 
 
  if(result > 1000)
 
    result = 1000;
 
  else if(result < -1000)
 
    result = -1000;
 
 
  // Return feedback
 
  return result;
 
}
 
 
 
 
 
uint32_t ticks = 0;
 
uint32_t last_ssr_on = 0;
 
uint32_t last_led = 0;
 
int32_t setpoint = 0;
 
int16_t ssr_output = 0; // Duty cycle of ssr, 0 to SSR_PERIOD 
 
uint8_t pid_enabled = 0;
 
 
// Process things
 
void process()
 
{
 
    update_temp(); // Read MAX31855
 
 
    // TODO: Add calibration offset (linear)
 
 
    if(ticks - last_led > 400) 
 
    {
 
        GPIO_ToggleBits(LED_POWER);
 
        last_led = ticks;
 
    }
 
 
    // Every 200ms, set the SSR on unless output is 0
 
    if((ticks - last_ssr_on > SSR_PERIOD))
 
    {
 
        if(pid_enabled) 
 
        {
 
            // Get ssr output for next time
 
            int16_t power_percent = update_pid(k_p, k_i, k_d, temp, temp_frac, setpoint);
 
            //power-percent is 0-1000
 
            ssr_output = power_percent; //(((uint32_t)SSR_PERIOD * (uint32_t)10 * (uint32_t)100) * power_percent) / (uint32_t)1000000;
 
        }
 
        else 
 
        {
 
            ssr_output = 0;
 
        }
 
 
        // Only support heating (ssr_output > 0) right now
 
        if(ssr_output > 0) {
 
 
            char tempstr[6];
 
            itoa(ssr_output, tempstr);
 
            ssd1306_DrawString("#=", 2, 45);
 
            ssd1306_DrawString("    ", 2, 57);
 
            ssd1306_DrawString(tempstr, 2, 57);
 
 
            GPIO_SetBits(LED_STAT);
 
            GPIO_SetBits(SSR_PIN);
 
            last_ssr_on = ticks;
 
        }
 
    }
 
    
 
    // Kill SSR after elapsed period less than SSR_PERIOD 
 
    if(ticks - last_ssr_on > ssr_output)
 
    {
 
        GPIO_ResetBits(LED_STAT);
 
        GPIO_ResetBits(SSR_PIN);
 
    }
 
}
 
 
void draw_setpoint() {
 
    char tempstr[3];
 
    itoa_fp(temp, temp_frac, tempstr);
 
    //ssd1306_DrawString("        ", 3, 40);
 
    ssd1306_DrawString(tempstr, 3, 40);
 
    ssd1306_DrawString("-> ", 3, 80);
 
    itoa(setpoint, tempstr);
 
    ssd1306_DrawString("    ", 3, 95);
 
    ssd1306_DrawString(tempstr, 3, 95);
 
}
 
 
uint8_t goto_mode = 2;
 
 
// State machine
 
uint8_t sw_btn_last = 0;
 
uint8_t sw_up_last = 0;
 
uint8_t sw_down_last = 0;
 
uint8_t sw_left_last = 0;
 
uint8_t sw_right_last = 0;
 
 
#define SW_BTN_PRESSED (sw_btn_last == 0 && sw_btn == 1) // rising edge on buttonpress
 
#define SW_UP_PRESSED (sw_up_last == 0 && sw_up == 1)
 
#define SW_DOWN_PRESSED (sw_down_last == 0 && sw_down == 1)
 
#define SW_LEFT_PRESSED (sw_left_last == 0 && sw_left == 1)
 
#define SW_RIGHT_PRESSED (sw_right_last == 0 && sw_right == 1)
 
 
/*
 
 * uint8_t boottobrew = 0;
 
#define WINDUP_GUARD_GAIN 100
 
uint16_t windup_guard = WINDUP_GUARD_GAIN;
 
uint16_t k_p = 1;
 
uint16_t k_i = 1;
 
uint16_t k_d = 1;*/
 
 
#define EEPROM_ADDR_WINDUP_GUARD 	0x0808001C
 
#define EEPROM_ADDR_BOOTTOBREW		0x08080020
 
#define EEPROM_ADDR_K_P			0x8080024
 
#define EEPROM_ADDR_K_I			0x8080028
 
#define EEPROM_ADDR_K_D			0x808002C
 
 
#define EEPROM_ADDR_BREWTEMP		0x8080030
 
#define EEPROM_ADDR_STEAMTEMP		0x8080034
 
 
 
void save_settings()
 
{
 
    DATA_EEPROM_Unlock();
 
    // Try programming a word at an address divisible by 4
 
    DATA_EEPROM_ProgramWord(EEPROM_ADDR_BOOTTOBREW, boottobrew);
 
    DATA_EEPROM_ProgramWord(EEPROM_ADDR_WINDUP_GUARD, windup_guard);
 
    DATA_EEPROM_ProgramWord(EEPROM_ADDR_K_P, k_p);
 
    DATA_EEPROM_ProgramWord(EEPROM_ADDR_K_I, k_i);
 
    DATA_EEPROM_ProgramWord(EEPROM_ADDR_K_D, k_d);
 
    DATA_EEPROM_Lock();
 
}
 
void save_setpoints()
 
{
 
    DATA_EEPROM_Unlock();
 
    DATA_EEPROM_ProgramWord(EEPROM_ADDR_BREWTEMP, setpoint_brew);
 
    DATA_EEPROM_ProgramWord(EEPROM_ADDR_STEAMTEMP, setpoint_steam); 
 
    DATA_EEPROM_Lock();
 
}
 
 
 
// TODO: Save/restore temperature setpoint settings
 
void restore_settings()
 
{
 
    DATA_EEPROM_Unlock();
 
    while(FLASH_GetStatus()==FLASH_BUSY);
 
    boottobrew = (*(__IO uint32_t*)EEPROM_ADDR_BOOTTOBREW);
 
    
 
    while(FLASH_GetStatus()==FLASH_BUSY);
 
    windup_guard = (*(__IO uint32_t*)EEPROM_ADDR_WINDUP_GUARD);
 
    
 
    while(FLASH_GetStatus()==FLASH_BUSY);
 
    k_p = (*(__IO uint32_t*)EEPROM_ADDR_K_P);
 
 
    while(FLASH_GetStatus()==FLASH_BUSY);
 
    k_i = (*(__IO uint32_t*)EEPROM_ADDR_K_I);
 
 
    while(FLASH_GetStatus()==FLASH_BUSY);
 
    k_d = (*(__IO uint32_t*)EEPROM_ADDR_K_D);
 
    
 
    while(FLASH_GetStatus()==FLASH_BUSY);
 
    setpoint_brew = (*(__IO uint32_t*)EEPROM_ADDR_BREWTEMP);
 
 
    while(FLASH_GetStatus()==FLASH_BUSY);
 
    setpoint_steam = (*(__IO uint32_t*)EEPROM_ADDR_STEAMTEMP);    
 
    
 
    DATA_EEPROM_Lock();
 
}
 
 
void machine()
 
{
 
    uint8_t last_state = state;
 
 
    uint8_t sw_btn = !GPIO_ReadInputDataBit(SW_BTN);
 
    uint8_t sw_up = !GPIO_ReadInputDataBit(SW_UP);
 
    uint8_t sw_down = !GPIO_ReadInputDataBit(SW_DOWN);
 
    uint8_t sw_left = !GPIO_ReadInputDataBit(SW_LEFT);
 
    uint8_t sw_right = !GPIO_ReadInputDataBit(SW_RIGHT);
 
 
    switch(state)
 
    {
 
        // Idle state
 
        case STATE_IDLE:
 
        {
 
            // Write text to OLED
 
            // [ therm :: idle ]
 
            ssd1306_DrawString("therm :: idle ", 0, 40);
 
            pid_enabled = 0;
 
 
            char tempstr[6];
 
            itoa_fp(temp, temp_frac, tempstr);
 
            ssd1306_DrawString("Temp: ", 3, 40);
 
            ssd1306_DrawString("    ", 3, 72);
 
            ssd1306_DrawString(tempstr, 3, 72);
 
 
            ssd1306_drawlogo();
 
 
            switch(goto_mode) {
 
                case 2:
 
                {
 
                    ssd1306_DrawString("-> brew     ", 1, 40);
 
                } break;
 
 
                case 1:
 
                {
 
                    ssd1306_DrawString("-> setup    ", 1, 40);
 
                } break;
 
 
                case 0:
 
                {
 
                    ssd1306_DrawString("-> reset    ", 1, 40);
 
                } break;
 
            }
 
 
            // Button handler
 
            if(SW_BTN_PRESSED) {
 
                switch(goto_mode) {
 
                    case 2:
 
                        state = STATE_PREHEAT_BREW;
 
                        break;
 
                    case 1:
 
                        state = STATE_SETP;
 
                        break;
 
                    case 0:
 
                        state = STATE_IDLE;
 
                        break;
 
                    default:
 
                        state = STATE_PREHEAT_BREW;
 
                }
 
            }
 
            else if(SW_UP_PRESSED && goto_mode < 2) {
 
                goto_mode++;
 
            }
 
            else if(SW_DOWN_PRESSED && k_p > 0 && goto_mode > 0) {
 
                goto_mode--;
 
            }
 
 
 
            // Event Handler
 
            // N/A
 
 
        } break;
 
 
        case STATE_SETP:
 
        {
 
            // Write text to OLED
 
            // [ therm :: set p ]
 
            // [ p = 12         ]
 
            ssd1306_DrawString("Proportional", 0, 40);
 
            ssd1306_drawlogo();
 
 
            char tempstr[6];
 
            itoa(k_p, tempstr);
 
            ssd1306_DrawString("P=", 1, 45);
 
            ssd1306_DrawString("    ", 1, 57);
 
            ssd1306_DrawString(tempstr, 1, 57);
 
 
            ssd1306_DrawString("Press to accept", 3, 40);
 
            
 
            // Button handler
 
            if(SW_BTN_PRESSED) {
 
                state = STATE_SETI;
 
            }
 
            else if(!GPIO_ReadInputDataBit(SW_UP)) {
 
                k_p++;
 
            }
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